User manual SMEG VI144P1

[. . . ] We make all possible efforts to keep these instructions free of errors and complete. If you note any errors or unclear points please advise us. GB 2 9. 696. 038 ENGLISH VI144P1 Before Starting 3 Guide to these Operating Instructions This chapter contains information on the functions of the machine and instructions for handling and installation. Before Starting BE SURE TO READ! Basic Functions Adjustment and operation of the machine are explained here. Troubleshooting and Maintenance Instructions for finding causes of malfunctions and eliminating them. This chapter includes information on the required maintenance, parts subject to wear and replacement parts. Technical Data Shows the interrelationship between various item numbers, the circuit and diagram plans and machine specifications. Intended Use The machine is intended for commercial and industrial applications and should be used only for the intended purpose. [. . . ] The machine is a sealing machine for sealing sterilization packages consisting of paper, paper laminate foil or Tyvek foil. It is not suitable for sealing pure polyethylene foils, soft PVC foils, hard PVC foils, polyamide foils or polypropylene foils. The machine capacity depends on the characteristics of the sealing material used. 9. 696. 038 GB 3 ENGLISH VI144P1 Before Starting 3 Set-Up and Function Power switch Power fuse Power connection Peel edge adjustment 5 - 30 mm Display Input and function keys Sealing and Printing Operation Sequence 1. The sterilization package is then transported and the area of the sealing seam is heated to the sealing temperature set on the upper and lower heating dies. The printing operation is activated and the activated print data is printed onto the sealed package. The finished sterilization package is transported to the discharge side. If more packages to be sealed are not fed in the transport mechanism shuts off after approx. 30 s. GB 4 9. 696. 038 ENGLISH VI144P1 Before Starting 3 General safety instructions I The device must not be installed or operated by persons under 14 years of age. Turn of the device or disconnect the power cord when it is not in use. Never clean the device wet! Installation I I Do not install or operate the machine in explosion hazard areas. Use only power sockets with protective ground. This ensures the correct contact pressure for the guide rail. l Close housing Distance between screw head and rail = 1 mm Œ • Œ • Œ Ž PTFE strip Ž GB 20 9. 696. 038 ENGLISH VI144P1 Troubleshooting and Maintenance 5 Maintenance Information Please use only genuine replacement parts. Replacing Teflon strip for upper and lower heating die l Switch off machine and DISCONNET POWER PLUG !l Open housing l Remove mounting screws Œ for upper guide rail and remove guide rail. ! Œ l Disconnect electrical connections for heating die l Remove fastening srew bottom• Remove top or bottom heating die PTFE strip • and at the Œ l l Unscrew mounting screw ‘ and detach l Remove backing foil on new PTFE strip and glue new Teflon strip on straight and without wrinkles l Fasten PTFE strip with screw ‘ l Install heating die l Fasten fastening screws • + • of the heating die l Reconnect electrical connections to heating die • • l Detach nuts ’ l Set distance between the sealing dies to 0. 5 mm ’ ‘ ‘ l Fasten nuts ’ l Install guide rails. 0, 5 mm FWhen installing the upper guide rail before fastening , push the die down so that the interval between the srew head and rail is 1mm on both sides. This ensures the correct contact pressure for the guide rail ‘ ‘ Distance between screw head and rail = 1mm l Close housing 9. 696. 038 GB 21 ENGLISH VI144P1 Troubleshooting and Maintenance 5 Maintenance Information Replacing pressure roller !Please use only genuine replacement parts. l Switch off machine and DISCONNET POWER PLUG !l Open housing l Remove mounting screws Œ for upper guide rail and remove guide rail. 5 mm l Loosen mounting screw Ž and pull pressure roller completely out of holder l Detach snap ring • and remove pressure roller l Install new pressure roller and fasten with snap ring • l Position complete pressure roller in holder, center in relation to bottom roller and tighten mounting screw Ž l Adjust contact pressure by screwing in adjustment screw •according to calibration instructions on page 24 • Ž Œ Œ • Œ l Install guide rail FWhen installing the upper guide rail before fastening, push the die down so that the interval between the screw head and rail is 1 mm on both sides. This ensures the correct contact pressure for the guide rail. Distance between screw head and rail = 1 mm l Close housing GB 22 9. 696. 038 ENGLISH VI144P1 Troubleshooting and Maintenance 5 Calibration After replacing the temperature sensor or heating elements it is necessary to calibrate the temperature. After replacing the print head or "print start" light barrier it is necessary to calibrate the printer. After replacing the electronic unit it is necessary to perform both adjustment operations. F Only possible with Service Dongle. The Service Dongle is located in the device, left of the Control card FUNCTION Switch off machine Switch on machine Self-test runs for approx. [. . . ] The Service Dongle is located in the device, left of the Control card FUNCTION Switch off machine Switch on machine Self-test runs for approx. 30 s KEYS Connect service dongle to COM1 DISPLAY Please wait CALIBRATION Contact Pressure CAUTION!This calibration may ONLY be carried out when the device is completely cold Before calibration the device must have been switched on for at least 5 minutes Contact pressure Range N 100 1. Prior to adjustment unsrew srew S totally 2. Adjust zero point to 5 N using poti P1 Contact pressure Range N Contact pressure Range N 05 3. [. . . ]